Whether you work in warehouse management, shop-floor operations or field-operations, the right material handling equipment improves productivity, reduces damage to products and optimizes your company's cost efficiency. To do so, however, you need a comprehensive understanding of how your materials are used, where they are stored and transported.
Material handling design is a multifaceted process that takes into account everything from storage units and racking to conveyor systems, mobile robots, autonomous vehicles and storage bins. It can be challenging to get it all right, but identifying the key drivers of success in your business helps you select the best material handling equipment for each use case.
For example, large retailers may require shelving and storage systems to control inventory, while smaller companies may only need pallet jacks, commercial hand trucks and warehouse stock carts for short-range movements. In addition, different industries and environments demand different types of racking.
Another common area of improvement is ergonomics: designing equipment that allows workers to perform tasks without requiring excessive force or repetitive movement, and making sure all equipment is positioned to make the most efficient use of space. It's also helpful to leverage gravity whenever possible, and limit the use of elevators, which can be expensive to operate.More Details Material handling design
Lastly, you'll need to determine your product type, size, weight, volume and storage requirements. Then, you'll need to evaluate your warehouse or manufacturing facility for available floor space, inventory flow, space utilization and the racking system that best suits these parameters.
The most successful material-handling processes are those that streamline and simplify workflows. For example, Amazon warehouses employ algorithms that automatically assign a packaging size for each product based on its dimensions and weight, eliminating the need for human employees to test the size of boxes. This reduces the time it takes to prepare a shipment and increases overall warehouse efficiency.
Similarly, manufacturers can improve their defect reduction skills by optimizing material-handling equipment. This includes implementing automated storage and retrieval systems that allow production employees to easily access and move raw materials, finished goods and work-in-progress parts without disrupting the workflow. This also improves productivity and reduces waste due to damaged goods, allowing companies to adopt lean manufacturing and meet customer demands. In addition, these systems can help manufacturers keep their costs low by reducing shipping and storage expenses. Moreover, they can enhance safety by reducing accidents. Finally, they can reduce worker fatigue and injury by enabling them to complete their tasks faster and more safely. This is particularly important in a high-risk industry such as manufacturing, where accidents can be fatal. In order to ensure the safety of all workers, the use of ergonomically designed material-handling equipment is crucial.
Milan Tomic
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